NORTEK AUTOMATION

Program, Test & Packaging System

Eleven stations automatically program, test, mark, serialize, package, secure, label, and vision inspect the electronic device. Modular design; easy to add, remove, modify stations. Can be re-tooled for your device and clamshell. Device traceability in a secure, labeled package for your consumer, medical, telecom, electronic, retail, or other product. Maximize the quality & consistency of your packaging and minimize your labor costs.

11 STATION PACKAGING SYSTEM

1. Load Device from Tube into Nest

2 & 3. Pogo Pin Test Heads

4. Inkjet Mark

5. Inspect Inkjet

6. Load Clamshell

7. Transfer Device to Clamshell

8. Close Clamshell

9. Print/Apply

10. Inspect Label

11. Pick&Place Offload

Equipment List, Robots, Hardware & Controls

Station Equipment;

1. Linear actuator, NSK, MCM08050H10K, 3.8 Kg load, 500mm stroke, 10mm ball screw lead

2. 5 pin precision electronic contact mechanism

3. 5 pin precision electronic contact mechanism

4. InkJet Printer, Metronic Alphajet C, A11.201, 55-micron nozzle

5. Vision system, Cognex DVT545 smart camera, Lighting, Lenses, cables, power supply

6. Pneumatic actuated clamshell load mechanism, vacuum pickup

7. Robot, Intelligent Actuator, IAI, ICSPA2-YCH-I-25AQ-15AQB-T1-3L-SC-SC, vacuum pickup

8. Pneumatic actuated clamshell close mechanism

9. Label Printer, Zebra 110Xi III Plus, 600 DPI

10. Vision system, Cognex DVT545 smart camera, Lighting, Lenses, cables, power supply

11. Robot, Intelligent Actuator, IAI, ICSPA2-YCH-I-25AQ-15AQB-T1-3L-SC-SC, vacuum pickup

Controls & Pneumatics;

Computer, HP xw4400 Workstation

Robot, Intelligent Actuator, IAI, XSEL-J-2-200I-200IB-N1-EEE-2-2 Controller, Qty 2

PLC Direct, DL250-1 CPU, D2-CTRINT, D2-16ND3-2, D2-16TD2-2

Keyence, FS-V31, Fiber Optic Digital Display Amplifier & Sensor Heads

Opto-22, SNAP-IDC5, SNAP-ODC5SNK, optically isolated digital IO

Allen Bradley 700-PK control relay

Sola Power Supplies, 48VDC, 24VDC, 5VDC, SDN10-24-100P, SDP5-5-100T

SMC, NZM131H, vacuum generators, additional cylinders, solenoids, accessories

Heavy Duty Machine Frame and Base plate;

Welded steel tube frame, 6 inch steel tube legs, 1.5 inch Anodized Aluminum Base plate

60 inch Dial, ¾ inch thick, 24 Precision Dual Cavity part fixtures (Device & Clamshell Cavities)

Indexer, CAMCO 902RDM24, 1HP Kebco 230VAC IM-pAC Drive,

Facility Requirements;

Power, 220VAC, 10A. Pneumatics, 80 PSI clean dry Air

Dimensions 86 x 86 inches (2184 x 2184 mm)

Product Offload Height 35.8 inches (910 mm)

Modular design, easy to add, remove, modify stations. Can be re-tooled for your device and package. Secure, serialized, packaging for electronics, biomedical, telecom, consumer, retail products.

PACKAGING SYSTEM MAY BE RE-TOOLED FOR YOUR ELECTRONIC, BIOMEDICAL, TELECOM, CONSUMER PRODUCT

Please email inquiries to

Download pdf version of Flash Memory Program and Packaging System